Difference Between Red Bricks And Fly Ash Bricks
1- Fly Ash bricks are cast in moulds hence are always of uniform shape. Clay bricks are handmade causing slight difference in their shape and size.
2- Clay bricks are more porous than Fly ash bricks.
3- Fly ash bricks are lighter in weight and less costly than Clay bricks.
4- Fly ash bricks are made of waste materials which come from the combustion of coal in thermal power plants. Clay bricks are made of clay which is collected from fertile land or the top soil. This is the prime reason that makes Fly ash bricks more preferable than Clay bricks.
5- In all aspects fly ash bricks are better than clay bricks.They are environment friendly because maximum constituent is ash and fly ash bricks has greater strength as compared to red bricks.
Fly Ash Bricks Advantage
1- Due to perfect size savings in cement mortar for makingthe walls and plastering by 20-40%
2- Strength of supplied lot is similar.
3- Plaster of Paris, Putty can be applied directly without a
backing coat of plaster.
4- Lower water penetration to Clay Bricks.
5- High Strength-can be used for load bearing walls.
6- Eco friendly using Fly Ash.
Fly Ash bricks Disadvantage
1- Bonding is lower due to smooth finish, this can be easilycorrected by using a cement:sand mortar of 1:4 and proper
curing. Also the quality of sand needs to be checked.
Clay Bricks Advantage
1- clay brick at high temperatures is weakly acidic, alkaline slag erosion resistance to a bit weak, but with Al2O3 content increased and enhanced. Thermal stability than the refractory brick, magnesia brick as well.
2- After the blast of acceptable quality clay dried vacuum impregnation process phosphoric acid, phosphoric acid impregnated low-temperature firing of secondary products, it can be used for masonry lining blast furnace body portion.
3- Brick from local materials, cheap, durable, as well as fire protection, thermal insulation, sound insulation, moisture absorption, etc., used in a wide range of engineering works. Waste and scrap refractory bricks can be made of concrete aggregate.
2- After the blast of acceptable quality clay dried vacuum impregnation process phosphoric acid, phosphoric acid impregnated low-temperature firing of secondary products, it can be used for masonry lining blast furnace body portion.
3- Brick from local materials, cheap, durable, as well as fire protection, thermal insulation, sound insulation, moisture absorption, etc., used in a wide range of engineering works. Waste and scrap refractory bricks can be made of concrete aggregate.
Clay Bricks Disadvantage
1- Uneven shape2- Labour Intensive.
3- Inefficient Kilns Coal Fired -Pollution
4- Cutting of agricultural land and hills -Pollution and
against world food security.
Comparison of Red Bricks and Fly Ash Bricks
Properties | Red Bricks/Clay Bricks | Fly Ash Bricks | Remarks |
Density | 1600-1750 kg/m3 | 1700-1850 kg/m3 | Higher load bearing |
Compressive strength | 30-35 kg/cm2 | 90-100 kg/cm2 | Higher load bearing |
Absorption | 15-25% | 10-14% | Less dampness |
Dimensional stability | Very low tolerance | High tolerance | Saving in mortar up to 25% |
Wastage during transit | Up to 10% | Less than 2% | Saving in cost up to 8% |
Plastering | Thickness vary on the both sides of wall | Even on both sides | Saving in plaster up to 15%. |
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